(B) Technology Roadmap for HLC |
PSC Electronic Group |
| Process step |
Items |
Current status |
Technology Readiness |
| E/2009 |
E/2010 |
E/2011 |
| Board Dimension |
Max. Board Thickness(mm) |
4 |
4 |
5 |
TBD |
| Min. Board Thickness(Multilayer)(mm) |
0.4 |
0.4 |
0.4 |
0.4 |
| Max. Panel Dimension(inch) |
20x24 |
20x24 |
21x24 |
22x24 |
| Max.Finished Board size (inch) |
18x20 |
18x20 |
19x21 |
20x22 |
| Inner Layer |
Min. Trace Width / Space(mil) |
4/4 |
4/4 |
3/3 |
2/2 |
| Max. Copper Weight (oz.) |
4 |
4 |
5 |
5 |
| Min. Core Thickness (mil) |
3 |
3 |
2 |
2 |
| Lamination |
Layer Count |
22 |
22 |
26 |
34 |
| Layer to Layer Registration (+/- mil) |
5 |
5 |
4 |
4 |
| Pin Lamination |
Yes |
Yes |
Yes |
Yes |
| Drilling |
Min. Drill size (Plated Hole) (mil) |
10 |
10 |
8 |
8 |
| Min. Hole to Hole Pitch |
40 |
40 |
32 |
32 |
| Plating |
Aspect Ratio |
8:1 |
8:1 |
10:1 |
10:1 |
| Outer Layer |
Trace Width / Space(mil) |
4/4 |
4/4 |
3/3 |
2.5/2.5 |
| Finished Trace Copper Thickness(oz.) |
5 |
5 |
8 |
8 |
| Solder Mask |
Solder Mask Dam Width |
4 |
4 |
3.5 |
3 |
| Solder Mask Registration Tolerance (+/- mil) |
3 |
2 |
2 |
1.5 |
| Routing |
Depth Control Routing |
Yes |
Yes |
Yes |
Yes |
| Testing |
Impedance Control Tolerance (%) |
+/-10% |
+/-10% |
+/-7% |
+/-7% |
| Differential Impedance Control Tolerance(%) |
+/-10% |
+/-10% |
+/-7% |
+/-7% |
| Smallest SMT Pitch |
10 |
10 |
10 |
10 |
| Smallest BGA Pitch |
32 |
32 |
20 |
16 |
| Others |
Buried Capacitance (paste) |
No |
No |
Sample |
Yes |
(F)Metal Core PCB |
PSC Electronic Group |
| Process step |
Items |
Current status |
Technology Readiness |
| E/2009 |
E/2010 |
E/2011 |
| Material for Aluminum core PCB |
Aluminum Type : 5052 / 6061 / 1100 / 1050 series |
Yes |
Yes |
Yes |
Yes |
| Max. Aluminum Thickness : ( mm) |
4 |
4 |
TBD |
TBD |
| Min. Aluminum Thickness : ( mm) |
0.17 |
0.15 |
0.15 |
0.135 |
| Thermal conductivity Prepreg Type |
| Thermalgam T-preg 3.0 w/mk |
Yes |
Yes |
Yes |
Yes |
| Bergquist CML 1.1 w/mk |
Yes |
Yes |
Yes |
Yes |
| TCP-1000 1.5 w/mk |
Yes |
Yes |
Yes |
Yes |
| Arlon 99N/ML 1.2 w/mk |
Yes |
Yes |
Yes |
Yes |
| NRK NPR-8 1.8 w/mk |
Yes |
Yes |
Yes |
Yes |
| DENKA TH-1 4.0 w/mk |
No |
Sample |
Yes |
Yes |
| K-1 2.0 w/mk |
Yes |
Yes |
Yes |
Yes |
| Design Guide |
Board Dimension |
Max. Panel Size (inch) |
18x24 |
19x24 |
19x24 |
19x24 |
| Max. Array Size |
16x22 |
17x22 |
17x22 |
17x22 |
| Inner Layer |
Min. Trace Width / Space (mil) |
4/4 |
3/3 |
3/3 |
2.5/2.5 |
| Max.Copper Weight (oz.) |
3 |
4 |
5 |
5 |
| Min.Copper Weight (oz.) |
0.5 |
0.5 |
TBD |
TBD |
| Max. Core Thickness(mm) |
2 |
2 |
TBD |
TBD |
| Min.. Core Thickness(mil) |
4 |
3 |
2 |
2 |
| Lamination |
Max. Layer Count (Double-sided Multilayer) |
6+6 |
6+6 |
TBD |
TBD |
| Max. Layer Count(one-sided) |
4 |
8 |
TBD |
TBD |
| Drill & Plating |
Min. Plated Hole Size (mil) |
10 |
10 |
8 |
8 |
| Min. Mounting Hole size (mil) |
20 |
20 |
16 |
12 |
| Min. Hole to Hole Pitch (mil) |
40 |
40 |
32 |
24 |
| Outer Layer |
Min. Trace Width / Space |
4/4 |
3/3 |
3/3 |
3/3 |
| Max. Finished Trace Copper Thickness(oz.) |
5 |
6 |
8 |
TBD |
| Min. Finished Trace Copper Thickness(oz.) |
0.5 |
0.5 |
0.5 |
0.5 |
| Available Surface Finish |
ENIG |
Yes |
Yes |
Yes |
Yes |
| Immersion Silver |
Yes |
Yes |
Yes |
Yes |
| Immersion Tin |
Yes |
Yes |
Yes |
Yes |
| Immersion Nickel |
Yes |
Yes |
Yes |
Yes |
| H.A.S.L (Lead Free) |
Yes |
Yes |
Yes |
Yes |
| OSP |
Yes |
Yes |
Yes |
Yes |
| Solder Mask |
Min. Solder Mask Thickness (mil) |
0.4 |
0.4 |
0.4 |
0.4 |
| Max. Solder Mask Dam Width (mil) |
4 |
4 |
3 |
3 |
| Copper Core |
Copper substrat thickness |
0.2 mm , 0.5 mm , 0.8 mm , 1.0 mm |
Yes |
Yes |
Yes |
Yes |
| Ferreous (Fe)Core |
Fe thickness : 0.8 mm |
Max. Layer Count |
1 |
1 |
TBD |
TBD |
| Prepreg : FR4 |
(G) Flex & Rigid-Flex PCB |
PSC Electronic Group |
| Process step |
Items |
Current status |
Technology Readiness |
| E/2009 |
E/2010 |
E/2011 |
| Polyimide CCL |
PI , adhesive/adhesiveless CCL , RA/ED copper |
Yes |
Yes |
Yes |
Yes |
| Halogen Free PI / Halogen Free-FR4 |
Yes |
Yes |
Yes |
Yes |
| High Tg FCCL |
Sample |
Yes |
Yes |
Yes |
| Design Guide |
Board Dimension |
Max. Panel Size (inch) |
10x16 |
10x16 |
10x18 |
10x18 |
| Min. Panel Size (inch) |
10x8 |
10x8 |
10x8 |
10x8 |
| Inner Layer |
Min. Trace Width / Space (mil) |
4/4 |
3/3 |
2/2 |
2/2 |
| Max.Copper Weight (oz.) |
2 |
2 |
3 |
3 |
| Min.Copper Weight (oz.) |
1/3 |
1/4 |
1/4 |
1/4 |
| Max. FCCL Core Thickness (mil) |
2 |
2 |
2 |
2 |
| Min. FCCL Core Thickness (mil) |
0.5 |
0.5 |
0.5 |
0.5 |
| Lamination |
Max. Layer Count (Flex) |
4 |
6 |
8 |
TBD |
| Max. Layer Count(Rigid-Flex) |
8 |
12 |
TBD |
TBD |
| Drill & Plating |
Min. Plated Hole Size (mil) |
10 |
10 |
8 |
8 |
| Max. Hole Aspect Ratio |
6:1 |
8:1 |
8:1 |
10:1 |
| Outer Layer |
Min. Trace Width / Space |
4/4 |
3/3 |
3/3 |
3/3 |
| Available Surface Finish |
ENIG |
Yes |
Yes |
Yes |
Yes |
| Immersion Silver |
Yes |
Yes |
Yes |
Yes |
| Immersion Tin |
Yes |
Yes |
Yes |
Yes |
| OSP |
Yes |
Yes |
Yes |
Yes |
| Solder Mask |
Min. Solder Mask Thickness (mil) |
0.4 |
0.4 |
0.4 |
0.4 |
| Max. Solder Mask Dam Width (mil) |
4 |
4 |
3 |
3 |
| Routing |
Punch Tolerance (+/- mm) |
0.1 |
0.1 |
0.1 |
0.1 |
| Routing Tolerance (+/- mm) |
0.2 |
0.15 |
0.1 |
0.1 |
| Others |
Coverlayer Paste Tolerance (+/- mil) |
12 |
10 |
8 |
6 |
| Resinforce Paste (+/- mil) |
20 |
16 |
12 |
12 |
| Adhesive Paste (+/- mil) |
20 |
16 |
12 |
12 |